System Fabrication Services

Fuel Trains for Combustion Management Systems

Packaged Combustion Fuel Piping Systems provide tight integration of safety control, instrumentation, and critical burner fuel piping into a unitized system that is Factory Tested before shipping to your plant.  

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gas burner boiler with valves, gate valves and displays gas burner boiler with valves, gate valves and displays

Combustion Control Equipment, Burner Management Systems, and Fuel System Piping Trains are excellent examples of system components that require tight integration to comply with industry codes such as NFPA and local and state regulations.

Principal Technology’s engineering, design, system integration, and fabrication professionals have an extensive portfolio of complete fuel system projects.

Whether your project requires a simple replacement fuel train or a complete system upgrade, our team can design, fabricate, and complete the system integration for your Combustion Management System.

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Process Equipment Modules

Modular Process Equipment can reduce plant outage windows, improve construction schedules, increase safety and reduce construction costs by reducing on-site congestion during critical plant production outages.  

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Water Treatment & Filtration Packages

Our team can build the system to meet your filtration challenges for water, wastewater, sour water, amine, gas conditioning - Carbon filtration, cartridge, bag and sand media filters, ozonation, biological treating, and more.

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Stainless Steel Fabrication

Principal Technology's welding department has extensive Stainless Steel piping and structural steel fabrication experience. Our welders are qualified to ASME XI and AWS D1.1 and 1.6.

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Specialty Piping Services

Not all piping is equal... Specialty piping spools, including flow meter runs, welded jacketed piping systems, and alloy piping spools, can take a little extra care and attention. Principal Technology's fabrication group is experienced in meeting these challenges.

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Large Process Unit Modules

Principal Technology has been designing, fabricating, and installing modular process units and equipment skid packages for over 25 years. Our senior managers and leadership team have dedicated most of their careers to the modular system design philosophy.

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Buildings & E-houses

Modular E-Houses for Power Distribution, Analyzers, and Control Systems constructed from self-supporting Structural Insulated Panels (SIP) or with integral structural steel frames, available with packaged HVAC, pressurization, and purge ventilation systems.  

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engineered solutions

our work

image of fuel train and burner management system upgrade

Fluid Heater Fuel Train and Burner Management System Upgrade

One of our clients in the Texas Panhandle needed to modernize this fluid process heater with a current burner management system, combustion fuel train, and replacement natural gas burner without scrapping the process heater which was still in great shape.   

All of our business units were involved in this project from engineering and design, system integration, fabrication, and construction and start-up support.   We selected a Safety PLC to perform the flame safeguard and combustion control functions which allowed the plant’s DCS to communicate directly with the heater control system.

multi-burner heater panel

Multi-Burner Heater Upgrade

PTI completed this project for a client in South Texas to replace their fuel train and combustion management system for a sizeable cabin-style process heater.   The new system included a complete replacement for their fuel piping system, a new BMS, and replacement pilots and flame scanners.   

Our team worked with the plant’s engineers to determine we could reuse the existing heater burners with minimal modifications, which helped the project’s capital budget.  

special atmosphere process furnace burner management

Special Atmosphere Process Furnace Burner Management

Our team has extensive experience designing, building, and controlling NFPA 86 Class C “Standard for Industrial Furnaces Using a Special Processing Atmosphere” (formerly NFPA 86C) burners and combustion management systems.   

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Principal Technology is a full service engineering firm with additional support for system integration, fabrication, sulfur recovery, amine treating, and a wide selection of turnkey solutions.

Call 214-239-3900 or send us a message.

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